Making Wood Door Panels

Rip the rails and stiles to width per the cut list.

Making wood door panels.

The rail length b equals the door width minus two times the stile width c plus 3 4 for the two 3 8 tenons. Then figure the part sizes as follows. A beautiful exterior wooden door can be built from standard 2 by 6 and 2 by 4 lumber and 1 2 inch plywood. Take your 1 by 4 inches 2 5 cm 10 2 cm strips of wood and use a circular saw or handsaw to cut them to the height of your door.

I worked on this project for some days i show you how i did all the process. You will trim them flush in. How to make the parts of a cabinet door mill the stock to 3 4 thickness for the stiles and rails and to 5 8 thickness for the panel. Cut 1 by 4 inches 2 5 cm 10 2 cm boards to the height of your door.

Https ibuildit ca projects plywood door watch how i install this door. Most interior doors today are made from a material called masonite which is a kind of wood fiberboard that is steam cooked and pressure molded onto a thin wood frame to create a slab door that has an appearance of a door with rails stiles and panels. Items you will need 2 pieces of 48 by 48 by 1 8 inch hardboard old door panel kraft paper if needed masking tape if needed utility knife 8 clamps drill drill bit jigsaw spray adhesive headliner foam fabric stapler. The benefit of these doors is that they are cheap stable and easy to paint.

Crosscut them to length leaving them somewhat oversized. Cut out 2 pieces of wood for each side of your door and lay them on the floor. If you are planning to stain your door choose lumber and plywood with a similar grain pattern. The length of the stiles a equals the door height.

This is what most door. I build mine by laminating two pieces of 3 4 thick stock. Video of the day volume 0. I built this diy hollow core door with a mainframe and then i put narrow pieces.

Https youtu be 4q8uvmyp0jo i have seven of these to make f.